Qualified Waste Tyre/Waste Plastic/Waste Rubber Pyrolysis Machine with CE, ISO

• Customization: Available
• After-sales Service: We Provide Instructions
• Warranty: 1 Year
• Model NO.: 40T
• Service Life: ≥15 Years
• Certification: CE, ISO
• Voltage: 380V
• Structure: Horizontal
• Weight of Plant: 80t
• Materials: Waste Tireswaste Rubber, Waste Plastic, Waste Age
• Cooling Mode: Water Cooling
• Cooling Water of Pumps: 10t/H
• Rotationl Speed(Rpm): 0.4r/Min
• Pyrolysis: 40tons Per Day
• Oil: Heavy Oil
• Carbon Black: Pyrolysis Waste Tire
• Tire: Wasted
• Tyre: Waste Car Tire/Truck Tire/OTR Tire
• Fuel Oil: Waste Tyre Pyrolysis
• Steel Wire: Pyrolysis
• Syngas: Waste Tire Pyrolysis
• Pyrolysis Temperature: 450-550
• Transport Package: Suit for Sea Package
• Specification: 40*12*4m
• Trademark: Longyuan Baihong
• Origin: Qingdao Shandong
• HS Code: 8419409090
• Production Capacity: 40t/Day

Product Description

Company Profile

Qingdao Longyuan Baihong Machinery Equipment Co., Ltd.  has taken the responsibility of recycling waste resources and creating a green ecological environment. With the continuous technological breakthroughs, our company, cooperating with Qingdao University of Science and Technology,established a laboratory and developed waste tire pyrolysis carbon black equipment, which realized the fourth generation of Industrial Intelligence. Therefore,the factory transformed heavy manual operations into automated production.Our company mainly produces automatic fully continuous recycling pyrolysis plant of waste tires, waste rubber, waste plastics, and oil sludge.  


 

Product Description

Pyrolysis is the technology available to convert biomass to an intermediate liquid product that can be refined to drop-in hydrocarbon biofuels, oxygenated fuel additives and petrochemical replacements. Pyrolysis is the heating of an organic material in the absence of oxygen. It is usually conducted at or above 500 °C, providing enough heat to deconstruct the strong bio-polymers mentioned above. Because no oxygen is present combustion does not occur, rather the biomass thermally decomposes into combustible gases and bio-char.  Most of these combustible gases can be condensed into a combustible liquid, called pyrolysis oil, though there are some permanent gases (CO_­2, CO, H₂, light hydrocarbons), some of which can be combusted to provide the heat for the process. 
Thus, pyrolysis of waste tires produces three products:
one liquid-pyrolysis oil, one solid-crude carbon black and one gaseous-syngas.  

Brief Introduction:
 

Product Name:  Continuous Waste Tyre Pyrolysis Plant 

Function:   Recycle Waste tire/waste plastic/waste oil sludge to get fuel oil, carbon black and steel wire

Capacity:   30-60TPD

Reactor Material:   Q345R, Alloy Steel, Stainless Steel

Heating Fuel:  Pyrolysis Oil, Natural Gas, Electricity, Coal, Firewood, etc.

Labor Qty Require:  2-4 Persons for per set machine, more machine, fewer labors

 

Parameters:
 

No	Specification	Fully continuous waste tyre/plastic/rubber prolysis plant
1	Model	BH-FC30	BH-FC40	BH-FC50	BH-FC60
2	Working type	Fully continuous	Fully continuous	Fully continuous	Fully continuous
3	Raw Material	Waste tires,waste rubber,waste plastic,waste acrylic,oily sludge
4	24 hour handling capacity	30T	40T	50T	60T
5	24 hour oil production	14T	18T	22T	27T
6	Heating way	Directly heating	Directly heating	Directly heating	Directly heating
7	Working pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure
8	Cooling way	Water cooling	Water cooling	Water cooling	Water cooling
9	Water consumption	10T/H	12T/H	16T/H	20T/H
10	Noise	≤85DB(A)	≤85DB(A)	≤85DB(A)	≤85DB(A)
11	Total weight	60T	68T	75T	80T
12	Area	47*10*9M	53*10*9M	55*10*9M	58*10*9M

Modules:
 

Feeding Module
 

1. Conveying tire blocks to reactor.
 

2. Ensure system sealing under the continuous feeding.
 

3. The conveying medium is the tire, which displays the real-time feeding amount and is controlled by PLC interlocking.

 

 

Pyrolysis Module

1. Capacity:   30-60TPD

2. Module operating pressure range: -1~0.5kpa, temperature range: 420~500 °c.

3. The front and rear ends of the reactor are sealed with dynamic and static seals, ensuring the sealing of the system during operation. emerency relief is set at the top of the sealed compartment to ensure the safety of the system operation.

Condenser Module

1. Condense and collect pyrolysis gas.
2. Cooling effect: except for noncondensable pyrolysis gas, all other oil and gas condense into heavy oil and light oil.
3. Cooling efficiency: 1.25t/h, using a rapid cooling spray device to efficiently separate oil, gas, and carbon black, avoiding blockages.

 

Slag Discharge Module

1. The maximum working temperature is 450°c, using a conveying and water circulation sysytem, with cooling while conveying.

2. The conveying medium is carbon black, which contains steel wire and conveying capacity of 1.2t/h

3. Cooling effect: the outlet temperature of the carbon slag is less than 60°c, ensuring the sealing of the system under the continuous slag discharge.

Flow Chart:

Panorama:

Product Features:

1. The pyrolysis plant heats evenly.
2. The pyrolysis machine has high heating efficiency.
3. The pyrolysis plant has precise temperature control and simple operation.
4. The pyrolysis machine has various specifications and support customization.

Picture of Reactor

Before:


After:


Final Products:
 

Item	Percentage	Usage
Fuel Oil	40-45%	1. Used as fuel in industry such as steel&iron factories, chemical industry or hotels and restaurants. 2. Used for heavy oil generators to get electricity. 3. Used for distillation.
Crude Carbon Black	About 30-35%	1. Used for construction bricks or make into briquette. 2. Deep-processed to N330, N660, N774 or color carbon black.
Steel	12-15%	Sold or reprocessing.
Sync Gas	About 3-5%	1. Recycled and used during process as fuel. 2. Compressed into liquid gas, used as fuel or to generate electricity.

Our Advantages:

1. Customised design for Pyrolysis Plant
Customised design with adjustable configurations to meet your different requirements.
2. Convenient for Transportation and Installation
Modular design cooling system, combining oil gas cooling system, oil storage tank and hydroseal, more convenient for transportation and installation.

3. Environment Protection Machine
Auto screw discharging system with cooling water system ensures efficient and safe production, fully enclosed to eliminate dust flying and meet higher environmental protection standards, and take better care of workers' health.

4. High-efficiency Machine
Steel structure burner and reactor base, reduce civil works, and shorten installation time.

5. Quality Assurance Machine
All products are certified by CE and ISO, also SGS.
 

Technical Support:



Workshop:


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Patents:


 

Certifications

Shipping & Packing:


Our Customers:


Our Service:

1.Quality warranty period: One year warranty for the main reactor of pyrolysis machines and lifetime maintenance for complete set of machines.

2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.
 

3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.
 

4. For the damage caused by the users, our company provides the parts and accessories with cost price.
 

5. Our factory supplies the wearing parts with the cost price to clients.