Secure Fully Continuous Pyrolysis Plant Used for Plastic/Rubber/Tire Recycling to Oil Energy

• Customization: Available
• After-sales Service: We Provide Instructions
• Warranty: 1 Year
• Model NO.: 60T
• Certification: CE, ISO
• Voltage: 380V
• Structure: Horizontal
• Weight of Plant: 80t
• Materials: Waste Tireswaste Rubber, Waste Plastic, Waste Age
• Cooling Mode: Water Cooling
• Cooling Water of Pumps: 10t/H
• Rotationl Speed(Rpm): 0.4r/Min
• Pyrolysis: 60tons Per Day
• Oil: Heavy Oil
• Carbon Black: Pyrolysis Waste Tire
• Pyrolysis Reactor: Customized
• Tire: Wasted
• Tyre: Waste Car Tire/Truck Tire/OTR Tire
• Fuel Oil: Waste Tyre Pyrolysis
• Steel Wire: Pyrolysis
• Syngas: Waste Tire Pyrolysis
• Pyrolysis Temperature: 450-550
• Transport Package: Suit for Sea Package
• Specification: 40*12*4m
• Trademark: Longyuan Baihong
• Origin: Qingdao Shandong
• HS Code: 8419409090
• Production Capacity: 60t/Day

Product Description

Company Profile

Qingdao Longyuan Baihong Machinery Equipment Co., Ltd. has taken the responsibility of recycling waste resources and creating a green ecological environment. Our company mainly produces fully automatic plants of waste tires, waste tire recycling and shredding production line, waste plastic pyrolysis machine and oil sludge pyrolysis machine.  

Product Description

 

Pyrolysis is the thermal decomposition of materials at elevated temperatures in an inert atmosphere. It involves a change of chemical composition and is irreversible. Waste tires and plastics treated by pyrolysis will generate products: Fuel oil, carbon black, each product have the value and has the possibilities to be reprocessed to be alternative energy and raw materials.

Waste tire pyrolysis to generate oil at high temperature is a highly efficient technology, mainly adopting the principle of rotary kiln pyrolysis. This technology is widely used in waste tire treatment because of its low crushing requirements, uniform quality of pyrolysis, safe operation and low investment with fast returns. Especially in pyrolysis reactor, waste tires are put into equipment to be heated, after dehydration, melting and gasification, and then through the condenser and separator to obtain liquid tire oil.

In addition, the pyrolysis equipment can not only treat waste tires, but also waste rubber and plastics, and extract recycled fuel oil and carbon black, thus realising the resource utilization. Meanwhile, fuel oils produced from different raw materials have different densities, colours and combustion values. What's more, the pyrolysis equipment is equipped with multiple safety devices in the production process to ensure safety production.


Brief Introduction:
 

Product Name	Continuous Waste Tyre Pyrolysis Plant
Function	Recycle Waste tire/waste plastic/waste oil sludge to get fuel oil, carbon black and steel wire
Capacity	20-50TPD
Reactor Material	Q345R, Alloy Steel, Stainless Steel
Heating Fuel	Pyrolysis Oil, Natural Gas, Electricity, Coal, Firewood, etc.
Labor Qty Require	2-4 Persons for per set machine, more machine, fewer labors

Parameters:
 

No	Specification	Fully continuous waste tyre/plastic/rubber prolysis plant
1	Model	BH-FC30	BH-FC40	BH-FC50	BH-FC60
2	Working type	Fully continuous	Fully continuous	Fully continuous	Fully continuous
3	Raw Material	Waste tires,waste rubber,waste plastic,waste acrylic,oily sludge
4	24 hour handling capacity	30T	40T	50T	60T
5	24 hour oil production	14T	18T	22T	27T
6	Heating way	Directly heating	Directly heating	Directly heating	Directly heating
7	Working pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure
8	Cooling way	Water cooling	Water cooling	Water cooling	Water cooling
9	Water consumption	10T/H	12T/H	16T/H	20T/H
10	Noise	≤85DB(A)	≤85DB(A)	≤85DB(A)	≤85DB(A)
11	Total weight	60T	68T	75T	80T
12	Area	47*10*9M	53*10*9M	55*10*9M	58*10*9M

Flow Chart:

Detailed Photos

 

Picture of Reactor

Final Products:
 

Item	Percentage	Usage
Fuel Oil	40-45%	1. Used as fuel in Industrial such as steel&iron factories, chemical industrial or hotels and restaurants. 2. used for heavy oil generators to get electricity 3. used for distillation.
Crude Carbon Black	About 30-35%	1. used for construction bricks or make into briquette; 2. deep-processed to N330, N660, N774 or color carbon black.
Steel	12-15%	Sold or reprocessing
Sync Gas	About 3-5%	1. recycled and used during process as fuel. 2. compressed into liquid gas, used as fuel or to generate electricity

Applications:

Pyrolysis Oil :

1.Can be used directly in the heavy oil generator to get electricity.

2.Part of it can be used back to pyrolysis machine for heating the reactor.

3.Can be sold directly, widely used in ceramic factory, cement factory, steel factory, hotels, etc.

4.Can be refined to be non-standard diesel, can be used in the diesel generator, boat, and other heavy duty low speed diesel engines.

Carbon Black : 

1.Can be pressed to be briquettes and used as fuel.

2.Can be used to produce rubbers pads , rubber belt , soles, etc.

3.Can be further reprocessed to be higher quality, and used as fortifier and filler of plastic and rubber industry or as color master batch.

Steel Wires : 
Can be sold directly to steel factory.

Non-condensable Gas :
Will be recycled to the furnace for heating the reactor.



Our Advantages:
 

1. Fully Automatic for Pyrolysis Plant
The plant is controlled by PLC system with automatic feeding and discharging system, which can be operated by only 1-2 workers, saving manpower for customers. And its automatic operation is more precise to make the waste tires completely pyrolysis so as to get high oil output. 

2. Continuous Operation 
The pyrolysis plant adopts internal rotating method, which can achieve the real sense of continuous process.
3. Longer Working life for Pyrolysis Plant
The service life of fully continuous waste tires recycling pyrolysis plant will be extended to 6~8 years. During the continuous pyrolysis process, the reactor is heated by indirect hot air heating, which will not damage it so much, thus to keep long usage life of the reactor.
4. Safety Working for Machine 
Our pyrolysis reactor adopts auto welding technology to guarantee the quality of welding seam and avoid cracking. Then we use x-ray detection to ensure all the parts of the machine for welding seam. We also use vacuum system to prevent oil gas back to reactor causing accident. The plant is also equipped with safety devices, such as alarm for over temperature and pressure, auto pressure releasing system, extra gas recycling system and fire fighting device in case of danger.

5.Environment Protection Machine

There is well sealed conveyor and every other junction part preventing gas leak, dust and bad smell in the rubber recycling machine. And dedusting system purifies the flue gas and dust from combustion furnace, ensuring no secondary pollution while processing waste tires.

 

Workshop:

Certifications

Shipping & Packing:


Our Customers:


Our Service:

1.Quality warranty period: One year warranty for the main reactor of pyrolysis machines
and lifetime maintenance for complete set of machines.
2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's
workers on operation, maintenance, etc.

3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.

4. For the damage caused by the users, our company provides the parts and accessories with cost price.

5. Our factory supplies the wearing parts with the cost price to clients.