Energy Efficient Fully Continuous Tires Recycling Pyrolysis Plant with Oil Distillation

• Customization: Available
• After-sales Service: We Provide Instructions
• Warranty: 1 Year
• Model NO.: 20T
• Service Life: ≥15 Years
• Certification: CE, ISO
• Voltage: 380V
• Structure: Horizontal
• Weight of Plant: 80t
• Materials: Waste Tireswaste Rubber, Waste Plastic, Waste Age
• Cooling Mode: Water Cooling
• Cooling Water of Pumps: 10t/H
• Rotationl Speed(Rpm): 0.4r/Min
• Pyrolysis: 20tons Per Day
• Oil: Heavy Oil
• Carbon Black: Pyrolysis Waste Tire
• Pyrolysis Reactor: Customized
• Tire: Wasted
• Tyre: Waste Car Tire/Truck Tire/OTR Tire
• Fuel Oil: Waste Tyre Pyrolysis
• Steel Wire: Pyroysis
• Syngas: Waste Tire Pyrolysis
• Pyrolysis Temperature: 450-550
• Transport Package: Suit for Sea Package
• Specification: 40*12*4m
• Trademark: Longyuan Baihong
• Origin: Qingdao Shandong
• HS Code: 8419409090
• Production Capacity: 20t/Day

Product Description

Company Profile

Qingdao Longyuan Baihong Machinery Equipment Co., Ltd. mainly produces fully automatic waste tire pyrolysis plant, waste tire recycling and shredding production line, waste tire shredding and pyrolysising production lines, waste rubber pyrolysis equipment, waste plastic pyrolysis machine, and oil sludge pyrolysis machine.

Product Description

Before pyrolysis process, waste tyre should be processed into small size of rubber blocks by tyre pretreatment machine. Then put the rubber blocks removal of steel into pyrolysis furnace for pyrolysis reaction. End products of waste tire pyrolysis are tyre oil, carbon black and steel wire. Tyre oil can be directly sold on the market, or also can be refined to diesel oil and gasoline. Due to small waste tyre pyrolysis plant price is cheap, easy operation and high efficient, so it is very suitable for medium and small investment.
Tire pyrolysis is a process that converts waste tires into valuable resources through thermal decomposition in the absence of oxygen. The primary products of this process include:

Pyrolysis Oil: A liquid fuel that can be used for energy generation or further refined into various chemicals.

Carbon Black: A solid material that can be used as a reinforcing agent in rubber products or as a pigment in various applications.

Steel Wire: Recovered from the tires, this can be recycled and used in construction or manufacturing.

Non-condensable gases produced during pyrolysis can be utilized as a fuel source for the pyrolysis process itself, enhancing energy efficiency.


Brief Introduction:

Product Name	Continuous Waste Tyre Pyrolysis Plant
Function	Recycle Waste tire/waste plastic/waste oil sludge to get fuel oil, carbon black and steel wire
Capacity	30-60TPD
Reactor Material	Q345R, Alloy Steel, Stainless Steel
Heating Fuel	Pyrolysis Oil, Natural Gas, Electricity, Coal, Firewood, etc.
Labor Qty Require	2-4 Persons for per set machine, more machine, fewer labors

 

Product Parameters

No	Specification	Fully continuous waste tyre/plastic/rubber prolysis plant
1	Model	BH-FC20	BH-FC40	BH-FC50	BH-FC60
2	Working type	Fully continuous	Fully continuous	Fully continuous	Fully continuous
3	Raw Material	Waste tires,waste rubber,waste plastic,waste acrylic,oily sludge
4	24 hour handling capacity	20T	40T	50T	60T
5	24 hour oil production	12T	18T	22T	27T
6	Heating way	Directly heating	Directly heating	Directly heating	Directly heating
7	Working pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure
8	Cooling way	Water cooling	Water cooling	Water cooling	Water cooling
9	Water consumption	10T/H	12T/H	16T/H	20T/H
10	Noise	≤85DB(A)	≤85DB(A)	≤85DB(A)	≤85DB(A)
11	Total weight	60T	68T	75T	80T
12	Area	47*10*9M	53*10*9M	55*10*9M	58*10*9M

 

Detailed Photos

 

Picture of Reactor

Final Products:

Item	Percentage	Usage
Fuel Oil	40-45%	1. Used as fuel in Industrial such as steel&iron factories, chemical industrial or hotels and restaurants. 2.Used for heavy oil generators to get electricity. 3. Used for distillation.
Crude Carbon Black	About 30-35%	1. Used for construction bricks or make into briquette; 2. Deep-processed to N330, N660, N774 or color carbon black.
Steel	12-15%	Sold or reprocessed.
Sync Gas	About 3-5%	1. Recycled and used during process as fuel. 2. Compressed into liquid gas, used as fuel or to generate electricity.

The advantages of Fully Continuous Waste Tire Recycling Pyrolysis Plant:
 

1. Fully automatic
The plant is controlled by PLC system with automatic feeding and discharging system, which can be operated by only 1-2 workers, saving manpower for customers. And its automatic operation is more precise to make the waste tires completely pyrolysis so as to get high oil output. 

2. Continuous operation 
The plant adopts internal rotating method, which can achieve the real sense of continuous process.
3. Longer working life
The service life of fully continuous waste tires recycling pyrolysis plant will be extended to 6~8 years. During the continuous pyrolysis process, the reactor is heated by indirect hot air heating, which will not damage it so much, thus to keep long usage life of the reactor.
4. Safety 
Our pyrolysis reactor adopts auto welding technology to guarantee the quality of welding seam and avoid cracking. Then we use x-ray detection to ensure all the parts of the machine for welding seam. We also use vacuum system to prevent oil gas back to reactor causing accident. The plant is also equipped with safety devices, such as alarm for over temperature and pressure, auto pressure releasing system, extra gas recycling system and fire fighting device in case of danger.
5. Environment-friendly 
There is well sealed conveyor and every other junction part preventing gas leak, dust and bad smell. And dedusting system purifies the flue gas and dust from combustion furnace, ensuring no secondary pollution while processing waste tires.

Workshop:

Certifications

Shipping & Packing:
Our Customers:
Our Service:

1.Quality warranty period: One year warranty for the main reactor of pyrolysis machines and lifetime maintenance for complete set of machines.
2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.

3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.

4. For the damage caused by the users, our company provides the parts and accessories with cost price.

5. Our factory supplies the wearing parts with the cost price to clients.