Customization: | Available |
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After-sales Service: | We Provide Instructions |
Warranty: | 1 Year |
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Simple Process Description of Tire Shredder:
The waste tire recycling production line contains a variety of mechanical equipment specially designed for the treatment of waste tires, aiming to convert them into reusable resources. Through crushing and separation process, waste tires are processed into rubber particles, steel wires and fibers. These materials can be further used in many fields such as road paving and rubber products manufacturing, so as to realize the recycling of waste tires.
The waste tire recycling production line mainly consists of crushers, vibrating screens, magnetic separators, fiber separators, etc
1.Tire Conveying
Waste tires are transported to the primary crushers through the conveying system.
2.Waste Tire Crushing
Waste tires are broken into larger blocks in primary crusher, releasing steel wires initially.
3.Rubber Block Crushing
After the primary crushing, the tire blocks are sent to the secondary crusher, further processing into smaller rubber particles.
4.Magnetic Separating for Steel Wire
The steel wires are separated from the crushed material by magnetic separator.
5.Rubber Particles Sort Sieving
Rubber particles are screened by vibrating screen to separate different particle sizes.
6.Fiber Separating
The remaining rubber particles pass through the fiber separation system to remove the impurities.
7.Finished Production
Finally, pure rubber particles, steel wires and fibers are collected and stored separately for further use.
Rubber Shredder Parameters:
Name | 610 type | 710 type | 810 type | |
No | Component | Technical | Technical | Technical |
1 | Helical roller | 610mm *1000mm | 710mm*1000mm | 810mm*1200mm |
2 | Straight tooth roller | 510mm*1000mm | 610mm*1000mm | 710mm*1200mm |
3 | 20 mesh Rubber powder | 1000-1200kg | 1200-1500kg | 1500-2000kg |
4 | Dimension | 5400mm*2000mm*1400mm | 6200mm*2260mm*1700mm | 6400mm*2700mm*2400mm |
5 | Motor power | Y2-325M2-6 -200-220kw | Y2-355m2-6 -250kw-280kw | Y2-400m2-8 -315kw |
Auxiliary machine | ||||
No | Component | Total power | Total power | Total power |
1 | main vibrating screen | 29kw | 31kw | 48kw |
2 | secondary vibrating screen | |||
3 | 9000 magnetic separator | |||
4 | rubber powder feeding belt | |||
5 | anti-tying belt machine | |||
6 | 12000 magnetic separator | |||
7 | rubber powder collector |
Production Process Diagram:
Process:
Steel Wire Removal Process
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1
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Tire Steel Wire Drawing Machine
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Remove the tire bead wire
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Rubber Block Process
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2
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Shredder with rolling screen
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Shredding the tire into ≤50mm rubber pieces
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Wire separation
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3
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Rubber Grinder
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Peel the capillary wire in the tire and obtain 1-5mm rubber particles
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Rubber Granulating Process
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4
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Rubber Granulating Machine
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Grind the rubber to 15-200 mesh as required
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Dust Removal Process
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5
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Magnetic Separator
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Remove wire from rubber particles
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6
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Fiber separator
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Separation of fibers from tire particles
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7
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Dust removal equipment
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Dust removal
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Double-shaft shredder | Crush waste tires of various sizes, using high alloy steel imported from Europe as cutting tools, with a detachable and interchangeable double row knife structure design to improve tool utilization rate |
Steel wire separator | Cut the rubber block through moving knife and fixed knife,Qualified rubber particles and steel wires are discharged through the sieve |
Conveyor | The material surface of the rack has undergone rust removal treatment |
Magnetic separator | The type of magnetic separator is permanent magnet self dumping type, which can effectively screen the separated steel wire. |
Vibrating screen | Separate the steel wire from the large rubber block/steel wire through vibration |
Electronic control system | The main control cabinet and control platform are independent of each other, and the design of touch screen and button control mode enables operation,The control interface is more user-friendly and easy to operate |
Our Advantages:
High Efficiency Shredder:Our Customers:
We are committed to providing high-quality tire shredders and excellent customer service. Contact us to learn more about our products and how they can benefit your tire recycling or waste management operations!
Workshop:
Q: Why Choose Us?
1). We are shredder manufacturer with own factory for many years with CE Certification.
2). With professional design and sales team, we can serve you perfect shredder solution with competitive direct factory price.
3). Our machines are popular among customers around the world ( India, Pakistan, Spain, Italy, Korea, Mexico, UK etc).
Q: What Is Our Service?
Pre-Sale Service
According to the customers' special requirements,we provide the most suitable project design, process design and the purchase program. Guide customers to choose the best and economical plant, recover investment within short time.
Sales Service
You are welcome to visit our factory to test the machine. And we will customize the equipment strictly according to your special requirements and arrange the timely delivery.
After-Sale Service
We will provide one year warranty for our machine.According to your need,we will dispatch our engineers to your factory to guide the installation,commissioning