Practical Fully Continuous Tires Recycling Pyrolysis Plant with Oil Distillation

• Customization: Available
• After-sales Service: We Provide Instructions
• Warranty: 1 Year
• Model NO.: 60T
• Service Life: ≥15 Years
• Certification: CE, ISO
• Voltage: 380V
• Structure: Horizontal
• Weight of Plant: 80t
• Materials: Waste Tireswaste Rubber, Waste Plastic, Waste Age
• Cooling Mode: Water Cooling
• Cooling Water of Pumps: 10t/H
• Rotationl Speed(Rpm): 0.4r/Min
• Pyrolysis: 60tons Per Day
• Oil: Heavy Oil
• Carbon Black: Pyrolysis Waste Tire
• Pyrolysis Reactor: Customized
• Tire: Wasted
• Tyre: Waste Car Tire/Truck Tire/OTR Tire
• Fuel Oil: Waste Tyre Pyrolysis
• Steel Wire: Pyroysis
• Syngas: Waste Tire Pyrolysis
• Pyrolysis Temperature: 450-550
• Transport Package: Suit for Sea Package
• Specification: 40*12*4m
• Trademark: Longyuan Baihong
• Origin: Qingdao Shandong
• HS Code: 8419409090
• Production Capacity: 60t/Day

Product Description

Company Profile

As the guardian of green life, Qingdao LongyuanBaihong Machinery Equipment Co., Ltd. has been adhering to the principle of "pursuing green fashion and embracing green life" since its establishment, and has focused on the development, production and sales of recycling equipment for many years. Products include scrap plastic recycling machines, waste tire recycling machines, waste tire pyrolysis carbon black equipment, hazardous waste shredding systems, shredders, crushers and other related auxiliary equipment.
Our company continues to develop green environmental protection technology, unswervingly follows the path of sustainable development, and strives to grow into a top one-stop integrated service provider in the resource recycling industry.

Product Description

When the raw material waste tyre/plastic heated in the reactor, then raw material will generate some oil gas. When the oil gas goes into the condenser, the oil gas will be condensed into liquid fuel oil. The oil gas which cannot be condensed will be recycled to the burner to heat the reactor. So just little energy is required to run the pyrolysis plant. It's quite energy saving.

Pyrolysis Plant Working Process:
 

1.Use the feeding machine to send the waste tires/plastic into the pyrolysis reactor, and then heat the pyrolysis reactor with fuel;
 

2.When the temperature of the pyrolysis reactor reaches a certain temperature, oil gas will be produced, and the oil gas will be cooled down into pyrolysis oil through the cooling system.
 

3.After the pyrolysis reaction is over, wait for the temperature of the pyrolysis reactor to drop below 40 degrees, and then open the carbon black discharge port of the pyrolysis reactor to discharge carbon black.
 

4.Collect the carbon black with the carbon black discharge device.

The advantages of Fully Continuous Waste Tire Recycling Pyrolysis Plant

1. Fully automatic
The plant is controlled by PLC system with automatic feeding and discharging system, which can be operated by only 1-2 workers, saving manpower for customers. And its automatic operation is more precise to make the waste tires completely pyrolysis so as to get high oil output. 

2. Continuous operation 
The plant adopts internal rotating method, which can achieve the real sense of continuous process.
3. Longer working life
The service life of fully continuous waste tires recycling pyrolysis plant will be extended to 6~8 years. During the continuous pyrolysis process, the reactor is heated by indirect hot air heating, which will not damage it so much, thus to keep long usage life of the reactor.
4. Safety 
Our pyrolysis reactor adopts auto welding technology to guarantee the quality of welding seam and avoid cracking. Then we use x-ray detection to ensure all the parts of the machine for welding seam. We also use vacuum system to prevent oil gas back to reactor causing accident. The plant is also equipped with safety devices, such as alarm for over temperature and pressure, auto pressure releasing system, extra gas recycling system and fire fighting device in case of danger.
5. Environment-friendly 
There is well sealed conveyor and every other junction part preventing gas leak, dust and bad smell. And dedusting system purifies the flue gas and dust from combustion furnace, ensuring no secondary pollution while processing waste tires.

Brief Introduction: 
 

Product Name	Continuous Waste Tyre Pyrolysis Plant
Function	Recycle Waste tire/waste plastic/waste oil sludge to get fuel oil, carbon black and steel wire
Capacity	30-60TPD
Reactor Material	Q345R, Alloy Steel, Stainless Steel
Heating Fuel	Pyrolysis Oil, Natural Gas, Electricity, Coal, Firewood, etc.
Labor Qty Require	2-4 Persons for per set machine, more machine, fewer labors

Features of LYBH Fully Continuous Waste Tyre Pyrolysis Plant

1.Fully continuous operation system,continuously running time 8000hrs anually once start first operation.

2.High degree of automation, automatic feeding, slag and oil discharging.

3.Highly intelligent, equipped with PLC system,unmaned guard system.

4.Equipped with multiple environmental protection devices, fuel gas treatment can meet the emission standards in different regions such as Europe and America.

5. Multi-function that can treat waste plastics, waste rubber, waste tires, oil residue, paint residue and other raw materials, and turn waste into treasure, obtain fuel oil and other recyclable products.

 

No	Specification	Fully continuous waste tyre/plastic/rubber prolysis plant
1	Model	BH-FC20	BH-FC40	BH-FC50	BH-FC60
2	Working type	Fully continuous	Fully continuous	Fully continuous	Fully continuous
3	Raw Material	Waste tires,waste rubber,waste plastic,waste acrylic,oily sludge
4	24 hour handling capacity	20T	40T	50T	60T
5	24 hour oil production	12T	18T	22T	27T
6	Heating way	Directly heating	Directly heating	Directly heating	Directly heating
7	Working pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure
8	Cooling way	Water cooling	Water cooling	Water cooling	Water cooling
9	Water consumption	10T/H	12T/H	16T/H	20T/H
10	Noise	≤85DB(A)	≤85DB(A)	≤85DB(A)	≤85DB(A)
11	Total weight	60T	68T	75T	80T
12	Area	47*10*9M	53*10*9M	55*10*9M	58*10*9M

Detailed Photos

Picture of Reactor

Final Products:

Item	Percentage	Usage
Fuel Oil	40-45%	1. Used as fuel in Industrial such as steel&iron factories, chemical industrial or hotels and restaurants. 2. Used for heavy oil generators to get electricity. 3. Used for distillation.
Crude Carbon Black	About 30-35%	1. Used for construction bricks or make into briquette; 2. Deep-processed to N330, N660, N774 or color carbon black.
Steel	12-15%	Sold or reprocessing.
Sync Gas	About 3-5%	1. Recycled and used during process as fuel. 2. Compressed into liquid gas, used as fuel or to generate electricity.

Our Advantages:

1.Outstanding Pyrolysis Plant:

a. The reactor need preheat at the first when the machine starts producing.
b. 24h continuous working for 20-30 days without any stops.
c. No need fuels, sync gas is recycled during the operation.
d. Large daily capacity:20-25T/D;25-30T/D
e. New desing of vertical condensers. Good oil quality with high profit.
f. Low requirement on the raw materials.
 

2. Secure Pyrolysis Plant:
a: Adopting automatic submerged-arc welding technology
b: All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the
welding shape.

c: Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.

d: Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming
system.
 

3. Environmental-friendly Pyrolysis Plant:
a: Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke

b: Smell during operation: Fully enclosed during the operation

c: Water pollution: No pollution at all.

d: Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold
directly with its value.

Workshop:

Certifications

Shipping & Packing:
Our Customers:
Our Service:

1.Quality warranty period: One year warranty for the main reactor of pyrolysis machines and lifetime maintenance for complete set of machines.
2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.

3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.

4. For the damage caused by the users, our company provides the parts and accessories with cost price.

5. Our factory supplies the wearing parts with the cost price to clients.