| Customization: | Available |
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| After-sales Service: | We Provide Instructions |
| Warranty: | 1 Year |
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The waste tyre recycling production line contains a variety of mechanical equipment specially designed for the treatment of waste tyres, aiming to convert them into reusable resources. Through crushing and separation process, waste tyres are processed into rubber particles, steel wires and fibers. These materials can be further used in many fields such as road paving and rubber products manufacturing, so as to realize the recycling of waste tyres.
The waste tyre recycling production line mainly consists of crushers, vibrating screens, magnetic separators, fiber separators, etc
1.Tyre Conveying
Waste tyres are transported to the primary crushers through the conveying system.
2.Primary Crushing
Waste tyres are broken into larger blocks in primary crusher, releasing steel wires initially.
3. Secondary Crushing
After the primary crushing, the tyre blocks are sent to the secondary crusher, further processing into smaller rubber particles.
4. Magnetic Separating
The steel wires are separated from the crushed material by magnetic separator.
5.Sort Sieving
Rubber particles are screened by vibrating screen to separate different particle sizes.
6.Fiber Separating
The remaining rubber particles pass through the fiber separation system to remove the impurities.
7. Finished Production
Finally, pure rubber particles, steel wires and fibers are collected and stored separately for further use.
Rubber shredder parameter
| Name | 610 type | 710 type | 810 type | |
| No | Component | Technical | Technical | Technical |
| 1 | Helical roller | 610mm *1000mm | 710mm*1000mm | 810mm*1200mm |
| 2 | Straight tooth roller | 510mm*1000mm | 610mm*1000mm | 710mm*1200mm |
| 3 | 20 mesh Rubber powder | 1000-1200kg | 1200-1500kg | 1500-2000kg |
| 4 | Dimension | 5400mm*2000mm*1400mm | 6200mm*2260mm*1700mm | 6400mm*2700mm*2400mm |
| 5 | Motor power | Y2-325M2-6 -200-220kw | Y2-355m2-6 -250kw-280kw | Y2-400m2-8 -315kw |
| Auxiliary machine | ||||
| No | Component | Total power | Total power | Total power |
| 1 | main vibrating screen | 29kw |
31kw |
48kw |
| 2 | secondary vibrating screen | |||
| 3 | 9000 magnetic separator | |||
| 4 | rubber powder feeding belt | |||
| 5 | anti-tying belt machine | |||
| 6 | 12000 magnetic separator | |||
| 7 | rubber powder collector | |||
Production process diagram
The waste tire recycling production line can be designed according to customer requirements, recycling tires within the diameter range of 400-3000mm, with strong applicability. The discharge size can be controlled within the range of 5-100mm, and the output can reach 200-10000kg/h.
The production line adopts a PLC control system, which is easy to operate and maintain, and has the characteristics of low energy consumption and long service life.
Shredder Parameter:
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Steel Wire Removal Process
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1
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Tire Steel Wire Drawing Machine
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Remove the tire bead wire
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Rubber Block Process
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2
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Shredder with rolling screen
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Shredding the tire into ≤50mm rubber pieces
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Wire separation
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3
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Rubber Grinder
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Peel the capillary wire in the tire and obtain 1-5mm rubber particles
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Rubber Granulating Process
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4
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Rubber Granulating Machine
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Grind the rubber to 15-200 mesh as required
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Dust Removal Process
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5
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Magnetic Separator
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Remove wire from rubber particles
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6
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Fiber separator
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Separation of fibers from tire particles
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7
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Dust removal equipment
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Dust removal
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| Double-shaft shredder | Crush waste tires of various sizes, using high alloy steel imported from Europe as cutting tools, with a detachable and interchangeable double row knife structure design to improve tool utilization rate |
| Steel wire separator | Cut the rubber block through moving knife and fixed knife,Qualified rubber particles and steel wires are discharged through the sieve |
| Conveyor | The material surface of the rack has undergone rust removal treatment |
| Magnetic separator | The type of magnetic separator is permanent magnet self dumping type, which can effectively screen the separated steel wire. |
| Vibrating screen | Separate the steel wire from the large rubber block/steel wire through vibration |
| Electronic control system | The main control cabinet and control platform are independent of each other, and the design of touch screen and button control mode enables operation,The control interface is more user-friendly and easy to operate |
Qingdao LongyuanBaihong Machinery Equipment Co., Ltd. has taken the recycling of waste resources and the creation of a green ecological environment as its own responsibility. Our company mainly produces fully automatic waste tires, waste rubber, waste plastic, and oil sludge cracking equipment. At the same time, our company integrates front-end processing, mid end cracking equipment, and back-end carbon black grinding and granulation, research and development and manufacturing, connecting the entire production chain to achieve low energy consumption, full intelligence, truly achieving the intelligent, green, and environmentally friendly resource reuse of waste tires through cracking, "eating, drying, and squeezing".
Q: Why Choose Us?
1). We are manufacturer with own factory for many years with CE Certification
2). With professional design and sales team, we can serve you perfect solution with competitive direct factory price.
3). Our machines are popular among customers around the world ( India, Pakistan, Spain, Italy, Korea, Mexico, UK etc).
Q: What Is Our Service?
Pre-Sale Service
According to the customers' special requirements,we provide the most suitable project design, process design and the purchase program. Guide customers to choose the best and economical plant, recover investment within short time.
Sales Service
You are welcome to visit our factory to test the machine. And we will customize the equipment strictly according to your special requirements and arrange the timely delivery.
After-Sale Service
We will provide one year warranty for our machine.According to your need,we will dispatch our engineers to your factory to guide the installation,commissioning
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