Modern Fully Continuous Pyrolysis Plant Used for Plastic/Rubber/Tire Recycling to Oil Energy

• Customization: Available
• After-sales Service: We Provide Instructions
• Warranty: 1 Year
• Model NO.: 60T
• Certification: CE, ISO
• Voltage: 380V
• Structure: Horizontal
• Weight of Plant: 80t
• Materials: Waste Tireswaste Rubber, Waste Plastic, Waste Age
• Cooling Mode: Water Cooling
• Cooling Water of Pumps: 10t/H
• Rotationl Speed(Rpm): 0.4r/Min
• Pyrolysis: 60tons Per Day
• Oil: Heavy Oil
• Carbon Black: Pyrolysis Waste Tire
• Pyrolysis Reactor: Customized
• Tire: Wasted
• Tyre: Waste Car Tire/Truck Tire/OTR Tire
• Fuel Oil: Waste Tyre Pyrolysis
• Steel Wire: Pyroysis
• Syngas: Waste Tire Pyrolysis
• Pyrolysis Temperature: 450-550
• Transport Package: Suit for Sea Package
• Specification: 40*12*4m
• Trademark: Longyuan Baihong
• Origin: Qingdao Shandong
• HS Code: 8419409090
• Production Capacity: 60t/Day

Product Description

Company Profile

Qingdao Longyuan Baihong Machinery Equipment Co., Ltd. has taken the responsibility of recycling waste resources and creating a green ecological environment. Our company mainly produces fully automatic plants of waste tires, waste tire recycling and shredding production line, waste plastic pyrolysis machine and oil sludge pyrolysis machine. 
Our company has passed the ISO9001 quality management system certification, CE certification, SGS international the third party attestation, and in accordance with the export standards of EU. Currently, with the excellent service, the products quickly occupied the domestic market. At the same time, they have been exported to the United States, Japan, Brazil, India and other countries, gradually moving towards the international market. At present, our company has obtained nearly 20 invention patents and has provided service or technical support for more than 100 enterprises.

Product Description

Fully continuous waste tire pyrolysis plant includes waste tire pretreatment system, continuous pyrolysis system with continuous feeding and discharge system controled by PLC system. The main part is the continuous pyrolysis system. Continuous waste tire pyrolysis plant is for processing waste tires into fuel oil and carbon black for recycle use. Due to continuous feeding and discharge system, the continuous waste tire pyrolysis plant can keep working without stop, thus to save energy and time. Also PLC control system makes less labour cost.

Tire recycling machine adopts non-stripping, low-temperature micro-negative-pressure technology to process waste tires into four kinds of products: fuel oil, crude carbon black, steel wire and non-condensable gas. Fuel oil, crude carbon black and steel wire are no longer processed and sold directly as products to downstream enterprises, and non-condensable gas is purified and desulphurised to supply heat for the reactor.


Brief Introduction:
 

Product Name	Continuous Waste Tyre Pyrolysis Plant
Function	Recycle Waste tire/waste plastic/waste oil sludge to get fuel oil, carbon black and steel wire
Capacity	20-50TPD
Reactor Material	Q345R, Alloy Steel, Stainless Steel
Heating Fuel	Pyrolysis Oil, Natural Gas, Electricity, Coal, Firewood, etc.
Labor Qty Require	2-4 Persons for per set machine, more machine, fewer labors

Parameters:
 

No	Specification	Fully continuous waste tyre/plastic/rubber prolysis plant
1	Model	BH-FC30	BH-FC40	BH-FC50	BH-FC60
2	Working type	Fully continuous	Fully continuous	Fully continuous	Fully continuous
3	Raw Material	Waste tires,waste rubber,waste plastic,waste acrylic,oily sludge
4	24 hour handling capacity	30T	40T	50T	60T
5	24 hour oil production	14T	18T	22T	27T
6	Heating way	Directly heating	Directly heating	Directly heating	Directly heating
7	Working pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure
8	Cooling way	Water cooling	Water cooling	Water cooling	Water cooling
9	Water consumption	10T/H	12T/H	16T/H	20T/H
10	Noise	≤85DB(A)	≤85DB(A)	≤85DB(A)	≤85DB(A)
11	Total weight	60T	68T	75T	80T
12	Area	47*10*9M	53*10*9M	55*10*9M	58*10*9M

The Working Process of Waste Tire Pyrolysis Plant:

1. Feeding Raw Materials

Put the waste tires into the pyrolysis reactor, the quantity should be controlled below 2/3 of the pyrolysis reactor to make it rotate more smoothly. Then close the feed door.

2. Heating Pyrolysis Reactor

The heating of pyrolysis reactor includes two stages: from 100ºC to 250ºC for the primary stage, light oil gas is released at 100ºC and liquid oil is released at 120ºC; 280ºC to 350ºC is the highest oil output rate interval. The heavy oil are collected and liquefied in the center of the manifold and descend to the heavy oil tank. The lighter gas rises to the condensing system and then are liquefied and stored in the oil tank. The non-condensable gas after desulfurization and dedusting system will be led to the furnace to heat pyrolysis reactor to save energy costs.

3. Carbon Black Discharge

At the end of the process, cool the pyrolysis reactor. When the temperature drops to 50-70 degrees, the carbon black will be discharged automatically.

Flow Chart:

 

Performance Features:

1.Environment Protection Tire Recycling Machine

The complete set of waste tire pyrolysis plant produces no smoke and smell with favorable effects of environmental protection.

2. Safe Operation of Pyrolysis Machine

The pressure release device operates through water circulation, which greatly improves the security of the pyrolysis plant.

3. Efficient Production

The release of pressure during the pyrolysis production dramatically increases the output within certain time and meanwhile improves the quality of  fuel oil.
 

4. Low Power Consumption and High Efficiency

The heating system adopts hot air heating technology, which improves the safety performance and heating efficiency. And the syn-gas produced in the pyrolysis process can be recycled to heat reactor to save operation cost.

 

Detailed Photos

 

Picture of Reactor

Final Products:

Item	Percentage	Usage
Fuel Oil	40-45%	1. Used as fuel in Industrial such as steel&iron factories, chemical industrial or hotels and restaurants. 2. used for heavy oil generators to get electricity 3. used for distillation.
Crude Carbon Black	About 30-35%	1. used for construction bricks or make into briquette; 2. deep-processed to N330, N660, N774 or color carbon black.
Steel	12-15%	Sold or reprocessing
Sync Gas	About 3-5%	1. recycled and used during process as fuel. 2. compressed into liquid gas, used as fuel or to generate electricity

Applications:

Pyrolysis Oil :

1.Can be used directly in the heavy oil generator to get electricity.

2.Part of it can be used back to pyrolysis machine for heating the reactor.

3.Can be sold directly, widely used in ceramic factory, cement factory, steel factory, hotels, etc.

4.Can be refined to be non-standard diesel, can be used in the diesel generator, boat, and other heavy duty low speed diesel engines.

Carbon Black : 

1.Can be pressed to be briquettes and used as fuel.

2.Can be used to produce rubbers pads , rubber belt , soles, etc.

3.Can be further reprocessed to be higher quality, and used as fortifier and filler of plastic and rubber industry or as color master batch.

Steel Wires : 
Can be sold directly to steel factory.

Non-condensable Gas :
Will be recycled to the furnace for heating the reactor.


 

 

Technical Support:



Workshop:

Certifications

Shipping & Packing:


Our Customers:


Our Service:

1.Quality warranty period: One year warranty for the main reactor of pyrolysis machines
and lifetime maintenance for complete set of machines.
2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's
workers on operation, maintenance, etc.

3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.

4. For the damage caused by the users, our company provides the parts and accessories with cost price.

5. Our factory supplies the wearing parts with the cost price to clients.