Specialized Fully Continuous Waste Tire Pyrolysis Plant for Oil/Carbon Black

• Customization: Available
• After-sales Service: We Provide Instructions
• Warranty: 1 Year
• Model NO.: 40T
• Certification: CE, ISO
• Voltage: 380V
• Structure: Horizontal
• Weight of Plant: 80t
• Materials: Waste Tireswaste Rubber, Waste Plastic, Waste Age
• Cooling Mode: Water Cooling
• Cooling Water of Pumps: 10t/H
• Rotationl Speed(Rpm): 0.4r/Min
• Pyrolysis: 40tons Per Day
• Oil: Heavy Oil
• Carbon Black: Pyrolysis Waste Tire
• Pyrolysis Reactor: Customized
• Tire: Wasted
• Tyre: Waste Car Tire/Truck Tire/OTR Tire
• Fuel Oil: Waste Tyre Pyrolysis
• Steel Wire: Pyrolysis
• Syngas: Waste Tire Pyrolysis
• Pyrolysis Temperature: 450-550
• Transport Package: Suit for Sea Package
• Specification: 40*12*4m
• Trademark: Longyuan Baihong
• Origin: Qingdao Shandong
• HS Code: 8419409090
• Production Capacity: 40t/Day

Product Description

Company Profile

Qingdao Longyuan Baihong Machinery Equipment Co., Ltd. has taken the responsibility of recycling waste resources and creating a green ecological environment. Our company mainly produces fully automatic plants of waste tires, waste tire recycling and shredding production line, waste plastic pyrolysis machine and oil sludge pyrolysis machine. 

Product Description

 

The pyrolysis process is an advanced conversion technology that has the ability to produce a clean, high-calorific value fuel from waste tires and plastics. It is the thermo-chemical decomposition of organic material at elevated temperatures in the absence of oxygen. The pyrolysis provides various operational, environmental and economical advantages. Under pressure and heat, the long chain polymers of hydrogen, oxygen, and carbon decompose into short-chain petroleum hydrocarbons with a ceiling length of around 18 carbons. Hydrocarbon molecules from the basic materials are split under the impact of the catalytic (carbon material) convertor inside the reactor at 70-240 °C. The reduction of process temperature takes place from 500-600 °C to 240 °C. The higher yield of liquid fuel of about 98 % is achieved.


Brief Introduction:
 

Product Name	Continuous Waste Tyre Pyrolysis Plant
Function	Recycle Waste tire/waste plastic/waste oil sludge to get fuel oil, carbon black and steel wire
Capacity	20-50TPD
Reactor Material	Q345R, Alloy Steel, Stainless Steel
Heating Fuel	Pyrolysis Oil, Natural Gas, Electricity, Coal, Firewood, etc.
Labor Qty Require	2-4 Persons for per set machine, more machine, fewer labors

Parameters:
 

No	Specification	Fully continuous waste tyre/plastic/rubber prolysis plant
1	Model	BH-FC30	BH-FC40	BH-FC50	BH-FC60
2	Working type	Fully continuous	Fully continuous	Fully continuous	Fully continuous
3	Raw Material	Waste tires,waste rubber,waste plastic,waste acrylic,oily sludge
4	24 hour handling capacity	30T	40T	50T	60T
5	24 hour oil production	14T	18T	22T	27T
6	Heating way	Directly heating	Directly heating	Directly heating	Directly heating
7	Working pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure
8	Cooling way	Water cooling	Water cooling	Water cooling	Water cooling
9	Water consumption	10T/H	12T/H	16T/H	20T/H
10	Noise	≤85DB(A)	≤85DB(A)	≤85DB(A)	≤85DB(A)
11	Total weight	60T	68T	75T	80T
12	Area	47*10*9M	53*10*9M	55*10*9M	58*10*9M

Flow Chart:

Detailed Photos

Picture of Reactor

 

Final Products:
 

Item	Percentage	Usage
Fuel Oil	40-45%	1. Used as fuel in Industrial such as steel&iron factories, chemical industrial or hotels and restaurants. 2. used for heavy oil generators to get electricity 3. used for distillation.
Crude Carbon Black	About 30-35%	1. used for construction bricks or make into briquette; 2. deep-processed to N330, N660, N774 or color carbon black.
Steel	12-15%	Sold or reprocessing
Sync Gas	About 3-5%	1. recycled and used during process as fuel. 2. compressed into liquid gas, used as fuel or to generate electricity

Applications:

Pyrolysis Oil :

1.Can be used directly in the heavy oil generator to get electricity.

2.Part of it can be used back to pyrolysis machine for heating the reactor.

3.Can be sold directly, widely used in ceramic factory, cement factory, steel factory, hotels, etc.

4.Can be refined to be non-standard diesel, can be used in the diesel generator, boat, and other heavy duty low speed diesel engines.

Carbon Black : 

1.Can be pressed to be briquettes and used as fuel.

2.Can be used to produce rubbers pads , rubber belt , soles, etc.

3.Can be further reprocessed to be higher quality, and used as fortifier and filler of plastic and rubber industry or as color master batch.

Steel Wires : 
Can be sold directly to steel factory.

Non-condensable Gas :
Will be recycled to the furnace for heating the reactor.



Our Advantages:

1. Customised design for Pyrolysis Plant
Customised design with adjustable configurations to meet your different requirements.
2. Convenient for Transportation and Installation
Modular design cooling system, combining oil gas cooling system, oil storage tank and hydroseal, more convenient for transportation and installation.

3. Environment Protection Machine
Auto screw discharging system with cooling water system ensures efficient and safe production, fully enclosed to eliminate dust flying and meet higher environmental protection standards, and take better care of workers' health.

4. High-efficiency Machine
Steel structure burner and reactor base, reduce civil works, and shorten installation time.

5. Quality Assurance Machine
All products are certified by CE and ISO, also SGS.

Technical Support:



Workshop:



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Certifications

Shipping & Packing:


Our Customers:


Our Service:

1.Quality warranty period: One year warranty for the main reactor of pyrolysis machines and lifetime maintenance for complete set of machines.

2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.
 

3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.
 

4. For the damage caused by the users, our company provides the parts and accessories with cost price.
 

5. Our factory supplies the wearing parts with the cost price to clients.