High Performance Fully Continuous Scrap Tyre/Plastic Recycling Pyrolysis Plant

• Customization: Available
• After-sales Service: We Provide Instructions
• Warranty: 1 Year
• Model NO.: 60T
• Service Life: ≥15 Years
• Certification: CE, ISO
• Voltage: 380V
• Structure: Horizontal
• Weight of Plant: 80t
• Materials: Waste Tireswaste Rubber, Waste Plastic, Waste Age
• Cooling Mode: Water Cooling
• Cooling Water of Pumps: 10t/H
• Rotationl Speed(Rpm): 0.4r/Min
• Pyrolysis: 60tons Per Day
• Oil: Heavy Oil
• Carbon Black: Pyrolysis Waste Tire
• Pyrolysis Reactor: Customized
• Tire: Wasted
• Tyre: Waste Car Tire/Truck Tire/OTR Tire
• Fuel Oil: Waste Tyre Pyrolysis
• Steel Wire: Pyroysis
• Syngas: Waste Tire Pyrolysis
• Pyrolysis Temperature: 450-550
• Transport Package: Suit for Sea Package
• Specification: 40*12*4m
• Trademark: Longyuan Baihong
• Origin: Qingdao Shandong
• HS Code: 8419409090
• Production Capacity: 60t/Day

Product Description

Company Profile

Qingdao Longyuan Baihong Machinery Equipment Co., Ltd. mainly produces fully automatic waste tire pyrolysis plant, waste tire recycling and shredding production line, waste tire shredding and pyrolysising production lines, waste rubber pyrolysis equipment, waste plastic pyrolysis machine, and oil sludge pyrolysis machine. Our company continues to develop green environmental protection technology, unswervingly follows the path of sustainable development, and strives to grow into a top one-stop integrated service provider in the resource recycling industry.

Product Description

The pyrolysis of waste tires refers to the heating of organic macromolecules under anaerobic or anoxic conditions with appropriate temperatures to pyrolyse waste tires into small molecules for precipitation.
Waste tire pyrolysis project adopts non-stripping, low-temperature micro-negative-pressure technology to process waste tires into four kinds of products: fuel oil, crude carbon black, steel wire and non-condensable gas. Fuel oil, crude carbon black and steel wire are no longer processed and sold directly as products to downstream enterprises, and non-condensable gas is purified and desulphurised to supply heat for the reactor.

Brief Introduction:
 

Product Name	Continuous Waste Tyre Pyrolysis Plant
Function	Recycle Waste tire/waste plastic/waste oil sludge to get fuel oil, carbon black and steel wire
Capacity	30-60TPD
Reactor Material	Q345R, Alloy Steel, Stainless Steel
Heating Fuel	Pyrolysis Oil, Natural Gas, Electricity, Coal, Firewood, etc.
Labor Qty Require	2-4 Persons for per set machine, more machine, fewer labors

 

Product Parameters

 

No	Specification	Fully continuous waste tyre/plastic/rubber prolysis plant
1	Model	BH-FC30	BH-FC40	BH-FC50	BH-FC60
2	Working type	Fully continuous	Fully continuous	Fully continuous	Fully continuous
3	Raw Material	Waste tires,waste rubber,waste plastic,waste acrylic,oily sludge
4	24 hour handling capacity	30T	40T	50T	60T
5	24 hour oil production	14T	18T	22T	27T
6	Heating way	Directly heating	Directly heating	Directly heating	Directly heating
7	Working pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure
8	Cooling way	Water cooling	Water cooling	Water cooling	Water cooling
9	Water consumption	10T/H	12T/H	16T/H	20T/H
10	Noise	≤85DB(A)	≤85DB(A)	≤85DB(A)	≤85DB(A)
11	Total weight	60T	68T	75T	80T
12	Area	47*10*9M	53*10*9M	55*10*9M	58*10*9M

Working Process:

Waste tire pyrolysis plant is designed to break down used tires into valuable products through a thermal decomposition process. Here's a brief overview of its working principle:

Feeding:
The process begins with the input of waste tires into the pyrolysis reactor. The tires need to be shredded into particles.

Heating:
The reactor is then heated to high temperatures (typically between 300°C and 700°C) in the absence of oxygen. This prevents combustion and facilitates the thermal degradation of the tires.

Pyrolysis Process:
As the temperature increases, the complex hydrocarbon molecules in the rubber split apart. This process produces various byproducts, including pyrolysis oil, carbon black, steel wire and sync gas.

Cooling and Collection:
After the pyrolysis process, the gases are cooled through a cooling system, condensing them into liquid oil. The solid carbon black and residual steel are collected separately.

Final Output:
The equipment yields four primary products: pyrolysis oil, carbon black, steel wire and sync gas.
 

Detailed Photos

 

Picture of Reactor

Final Products:
 

Item	Percentage	Usage
Fuel Oil	40-45%	1. Used as fuel in Industrial such as steel&iron factories, chemical industrial or hotels and restaurants. 2. Used for heavy oil generators to get electricity. 3. Used for distillation.
Crude Carbon Black	About 30-35%	1. Used for construction bricks or make into briquette; 2. Deep-processed to N330, N660, N774 or color carbon black.
Steel	12-15%	Sold or reprocessing.
Sync Gas	About 3-5%	1. Recycled and used during process as fuel. 2. Compressed into liquid gas, used as fuel or to generate electricity.

Our Advantages:
 

Corporate Strength:
Our company mainly produces and sells waste tire crushing equipment and pyrolysis carbon black equipment. The factory covers a large area, and has established a perfect scientific research and after-sales service team.

Advanced Technology:
Products for crusher series, reactor series and other sales can be customized.

Independent R D:
Our company adopts excellent technology, combining with the actual situation of the enterprise to independently research and develop a series of products which are widely used in various industrial fields.

Perfect After-Sale Service:
Our company has been providing customers with perfect solutions, high-quality products, strong technical support, perfect after-sales service for a long time, and has been trusted by our customers and established a long-term relationship of cooperation.  

Workshop:

Certifications

Shipping & Packing:
Our Customers:
Our Service:

1.Quality warranty period: One year warranty for the main reactor of pyrolysis machines and lifetime maintenance for complete set of machines.
2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.

3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.

4. For the damage caused by the users, our company provides the parts and accessories with cost price.

5. Our factory supplies the wearing parts with the cost price to clients.