Advanced Fully Continuous Tires Recycling Pyrolysis Plant with Oil Distillation

• Customization: Available
• After-sales Service: We Provide Instructions
• Warranty: 1 Year
• Model NO.: 50T
• Certification: CE, ISO
• Voltage: 380V
• Structure: Horizontal
• Weight of Plant: 80t
• Materials: Waste Tireswaste Rubber, Waste Plastic, Waste Age
• Cooling Mode: Water Cooling
• Cooling Water of Pumps: 10t/H
• Rotationl Speed(Rpm): 0.4r/Min
• Pyrolysis: 50tons Per Day
• Oil: Heavy Oil
• Carbon Black: Pyrolysis Waste Tire
• Pyrolysis Reactor: Customized
• Tire: Wasted
• Tyre: Waste Car Tire/Truck Tire/OTR Tire
• Fuel Oil: Waste Tyre Pyrolysis
• Steel Wire: Pyroysis
• Syngas: Waste Tire Pyrolysis
• Pyrolysis Temperature: 450-550
• Transport Package: Suit for Sea Package
• Specification: 40*12*4m
• Trademark: Longyuan Baihong
• Origin: Qingdao Shandong
• HS Code: 8419409090
• Production Capacity: 50t/Day

Product Description

Company Profile

Qingdao Longyuan Baihong Machinery Equipment Co., Ltd. mainly produces fully automatic waste tire pyrolysis plant, waste tire recycling and shredding production line, waste tire shredding and pyrolysising production lines, waste rubber pyrolysis equipment, waste plastic pyrolysis machine, and oil sludge pyrolysis machine
 

Product Description

Pyrolysis is chemical reaction. It involves molecular breakdown of larger molecules into smaller molecules in presence of heat. Pyrolysis is also known as thermal cracking, cracking, thermolysis, depolymerization, etc.
Plastic pyrolysis is the process of converting waste plastic into industrial fuels like pyrolysis oil, carbon Black, hydrocarbon Gas.
Plastic pyrolysis is a thermo decomposition of plastic polymer, since waste plastic are long chain polymers containing more than 50,000 carbon atoms attached to each other in a cross linked or straight chain.
plastic products has been used widely, and waste plastic can be seen everywhere. It has seriously affected our environment on two aspects, such as visual pollution and potential hazards. Visual pollution means that aesthetic perception on living city affected by scrap plastic in everywhere.
Potential hazards mainly refers to degradation-resistant of waste plastic affecting on absorbing of nutrients and water by crop, reducing the production; and otherwise, animals will be die if eats it unconscious. Recycling and utilization of waste plastic is increasingly becoming an important aspect for environmental protection. Waste plastic recycling pyrolysis plant has supplied a new solution on disposal of waste plastic.
So is this new waste plastic processing solution easy to implement? Our waste plastic recycling pyrolysis plant is very user-friendly and easy to operate. The specific plastic to oil process is as follows:
When using this waste plastic recycling pyrolysis plant to dispose waste plastics, the pre-treated plastic will firstly be conveyed to the moving horizontal pyrolysis reactor through feeder system. Then the plastic will take a series of pyrolysis reactions under the action of catalyst. Finally we can get pyrolysis oil and carbon black. Both of them are available energy.
For example, the plastic pyrolysis oil can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries or hotels, restaurants etc. or used for generators to get electricity. The carbon black can be used for making construction bricks with clay, or used as fuel.
 

Product Name	Continuous Waste Tyre Pyrolysis Plant
Function	Recycle Waste tire/waste plastic/waste oil sludge to get fuel oil, carbon black and steel wire
Capacity	20-50TPD
Reactor Material	Q345R, Alloy Steel, Stainless Steel
Heating Fuel	Pyrolysis Oil, Natural Gas, Electricity, Coal, Firewood, etc.
Labor Qty Require	2-4 Persons for per set machine, more machine, fewer labors

Continuous Waste Tyre Pyrolysis Plant

1.Fully continuous operation system,continuously running time 8000hrs anually once start first operation.

2.High degree of automation, automatic feeding, slag and oil discharging.

3.Highly intelligent, equipped with PLC system,unmaned guard system.

4.Equipped with multiple environmental protection devices, fuel gas treatment can meet the emission standards in different regions such as Europe and America.

5. Multi-function that can treat waste plastics, waste rubber, waste tires, oil residue, paint residue and other raw materials, and turn waste into treasure, obtain fuel oil and other recyclable products.
 

No	Specification	Fully continuous waste tyre/plastic/rubber prolysis plant
1	Model	BH-FC30	BH-FC40	BH-FC50	BH-FC60
2	Working type	Fully continuous	Fully continuous	Fully continuous	Fully continuous
3	Raw Material	Waste tires,waste rubber,waste plastic,waste acrylic,oily sludge
4	24 hour handling capacity	30T	40T	50T	60T
5	24 hour oil production	14T	18T	22T	27T
6	Heating way	Directly heating	Directly heating	Directly heating	Directly heating
7	Working pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure
8	Cooling way	Water cooling	Water cooling	Water cooling	Water cooling
9	Water consumption	10T/H	12T/H	16T/H	20T/H
10	Noise	≤85DB(A)	≤85DB(A)	≤85DB(A)	≤85DB(A)
11	Total weight	60T	68T	75T	80T
12	Area	47*10*9M	53*10*9M	55*10*9M	58*10*9M

 

Detailed Photos

Picture of Reactor

Final Products

Item	Percentage	Usage
Fuel Oil	40-45%	1. Used as fuel in Industrial such as steel&iron factories, chemical industrial or hotels and restaurants. 2. used for heavy oil generators to get electricity 3. used for distillation.
Crude Carbon Black	About 30-35%	1. used for construction bricks or make into briquette; 2. deep-processed to N330, N660, N774 or color carbon black.
Steel	12-15%	Sold or reprocessing
Sync Gas	About 3-5%	1. recycled and used during process as fuel. 2. compressed into liquid gas, used as fuel or to generate electricity

Our Advantages

1.Outstanding Features:

a. The reactor need preheat at the first when the machine starts producing.
b. 24h continuous working for 20-30 days without any stops.
c. No need fuels, sync gas is recycled during the operation.
d. Large daily capacity:20-25T/D;25-30T/D
e. New desing of vertical condensers. Good oil quality with high profit.
f. Low requirement on the raw materials.
 

2. Security:
a: Adopting automatic submerged-arc welding technology
b: All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the
welding shape.

c: Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.

d: Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming
system.
 

3. Environmental-friendly:
a: Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke

b: Smell during operation: Fully enclosed during the operation

c: Water pollution: No pollution at all.

d: Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold
directly with its value.

Workshop

Certifications

Shipping & Packing
Our customers
Our service

1.Quality warranty period: One year warranty for the main reactor of pyrolysis machines
and lifetime maintenance for complete set of machines.
2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's
workers on operation, maintenance, etc.

3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.

4. For the damage caused by the users, our company provides the parts and accessories with cost price.

5. Our factory supplies the wearing parts with the cost price to clients.