High Efficiency Fully Continuous Pyrolysis Plant Used for Plastic/Rubber/Tire Recycling to Oil Energy

• Customization: Available
• After-sales Service: We Provide Instructions
• Warranty: 1 Year
• Model NO.: 60T
• Certification: CE, ISO
• Voltage: 380V
• Structure: Horizontal
• Weight of Plant: 80t
• Materials: Waste Tireswaste Rubber, Waste Plastic, Waste Age
• Cooling Mode: Water Cooling
• Cooling Water of Pumps: 10t/H
• Rotationl Speed(Rpm): 0.4r/Min
• Pyrolysis: 60tons Per Day
• Oil: Heavy Oil
• Carbon Black: Pyrolysis Waste Tire
• Pyrolysis Reactor: Customized
• Tire: Wasted
• Tyre: Waste Car Tire/Truck Tire/OTR Tire
• Fuel Oil: Waste Tyre Pyrolysis
• Steel Wire: Pyroysis
• Syngas: Waste Tire Pyrolysis
• Pyrolysis Temperature: 450-550
• Transport Package: Suit for Sea Package
• Specification: 40*12*4m
• Trademark: Longyuan Baihong
• Origin: Qingdao Shandong
• HS Code: 8419409090
• Production Capacity: 60t/Day

Product Description

Company Profile

Qingdao Longyuan Baihong Machinery Equipment Co., Ltd. has taken the responsibility of recycling waste resources and creating a green ecological environment. Our company mainly produces fully automatic plants of waste tires, waste tire recycling and shredding production line, waste plastic pyrolysis machine and oil sludge pyrolysis machine. 
Our company has passed the ISO9001 quality management system certification, CE certification, SGS international the third party attestation, and in accordance with the export standards of EU. Currently, with the excellent service, the products quickly occupied the domestic market. At the same time, they have been exported to the United States, Japan, Brazil, India and other countries, gradually moving towards the international market. At present, our company has obtained nearly 20 invention patents and has provided service or technical support for more than 100 enterprises.

Product Description

Waste tire pyrolysis plant is a specialized equipment used to convert waste tires into fuel oil. It employs pyrolysis technology, which is a chemical change that converts a substance (usually a high molecular compound) into one or more substances (usually low molecular compounds) by heating with high temperature.

LYBH new type continuous waste tire pyrolysis plant has better performance on operation, energy-saving, labor-saving, time-saving and oil output.
 

Brief Introduction:
 

Product Name	Continuous Waste Tyre Pyrolysis Plant
Function	Recycle Waste tire/waste plastic/waste oil sludge to get fuel oil, carbon black and steel wire
Capacity	20-50TPD
Reactor Material	Q345R, Alloy Steel, Stainless Steel
Heating Fuel	Pyrolysis Oil, Natural Gas, Electricity, Coal, Firewood, etc.
Labor Qty Require	2-4 Persons for per set machine, more machine, fewer labors

Parameters:
 

No	Specification	Fully continuous waste tyre/plastic/rubber prolysis plant
1	Model	BH-FC30	BH-FC40	BH-FC50	BH-FC60
2	Working type	Fully continuous	Fully continuous	Fully continuous	Fully continuous
3	Raw Material	Waste tires,waste rubber,waste plastic,waste acrylic,oily sludge
4	24 hour handling capacity	30T	40T	50T	60T
5	24 hour oil production	14T	18T	22T	27T
6	Heating way	Directly heating	Directly heating	Directly heating	Directly heating
7	Working pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure
8	Cooling way	Water cooling	Water cooling	Water cooling	Water cooling
9	Water consumption	10T/H	12T/H	16T/H	20T/H
10	Noise	≤85DB(A)	≤85DB(A)	≤85DB(A)	≤85DB(A)
11	Total weight	60T	68T	75T	80T
12	Area	47*10*9M	53*10*9M	55*10*9M	58*10*9M

The Working Process of Waste Tire Pyrolysis Plant:

 

1. Drawing steel wire
 

Put the waste tires into the steel wire drawing machine to pull out steel wire.

2. Crushing waste tires
 

Crush the leftover waste tires in the shredder to get fine pieces of tires.

3. Pyrolysis
 

Convey the finely shredded tire pieces into the pyrolysis reactor to pyrolyze them into oil gas, non-condensable gas, and carbon black.

4. Condensation 
 

The oil gas is buffered by the buffer tank and then enters the condensing system which has sufficient contact area and high efficient. Finally, the condensed oil also called pyrolysis oil is collected into the oil tank.

5. Non-condensable gas
 

After condensing, there is some non-condensable gas, such as methane and ethane, left. It will be recycled to heat pyrolysis reactor after cleaned by tail gas purification system.

6. Purifying flue gas
 

The flue gas from furnace will be purified by desulfurization tower, and then discharged to air meeting the environmental protection standards.

7. Slag discharging
 

The carbon black obtained from pyrolysis of waste tires is discharged through the carbon black discharging device including spiral elevator and wind transport system.
 

Flow Chart:
 

Performance Features:

Accurate Calculation System of Pyrolysis Plant
First, it is equipped with an accurate calculation system to ensure that the tires are fully cracked in the reactor, and fully converted into oil and gas, thus the oil yield is high.

High Degree of Automation Pyrolysis Plant
Second, the new-generation continuous waste tire pyrolysis plant is highly automated. It requires only one person to control the PLC system. Feeding and slag discharge can be realized in a fully automatic manner. No manual work is required, which not only saves time and costs, but also improves profits.

Unique Seal Design of Pyrolysis Plant
Third, the feed and slag discharge system of new-generation continuous waste tire pyrolysis plant adopts unique seal design, which can effectively prevent cracked oil and gas from leaking, ensuring production safety.

Large Processing Capacity of Pyrolysis Plant
Fourth,the new-generation continuous waste tire pyrolysis plant has a large amount of processing capacity. It can handle 60T waste tires in one day, and it takes up very little space, saving customers' space costs and increasing profits.
 

Detailed Photos

Picture of Reactor

Final Products:

Item	Percentage	Usage
Fuel Oil	40-45%	1. Used as fuel in Industrial such as steel&iron factories, chemical industrial or hotels and restaurants. 2. used for heavy oil generators to get electricity 3. used for distillation.
Crude Carbon Black	About 30-35%	1. used for construction bricks or make into briquette; 2. deep-processed to N330, N660, N774 or color carbon black.
Steel	12-15%	Sold or reprocessing
Sync Gas	About 3-5%	1. recycled and used during process as fuel. 2. compressed into liquid gas, used as fuel or to generate electricity

Applications:

Pyrolysis Oil :

1.Can be used directly in the heavy oil generator to get electricity.

2.Part of it can be used back to pyrolysis machine for heating the reactor.

3.Can be sold directly, widely used in ceramic factory, cement factory, steel factory, hotels, etc.

4.Can be refined to be non-standard diesel, can be used in the diesel generator, boat, and other heavy duty low speed diesel engines.

Carbon Black : 

1.Can be pressed to be briquettes and used as fuel.

2.Can be used to produce rubbers pads , rubber belt , soles, etc.

3.Can be further reprocessed to be higher quality, and used as fortifier and filler of plastic and rubber industry or as color master batch.

Steel Wires : 
Can be sold directly to steel factory.

Non-condensable Gas :
Will be recycled to the furnace for heating the reactor.


 

 

Technical Support:



Workshop:

Certifications

Shipping & Packing:


Our Customers:


Our Service:

1.Quality warranty period: One year warranty for the main reactor of pyrolysis machines
and lifetime maintenance for complete set of machines.
2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's
workers on operation, maintenance, etc.

3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.

4. For the damage caused by the users, our company provides the parts and accessories with cost price.

5. Our factory supplies the wearing parts with the cost price to clients.