Waste Plastic Tyre Sludge Fuel Oil Refining Pyrolysis Plant

• Customization: Available
• Warranty: 1 Year
• Service Life: ≥15 Years
• Certification: CE, ISO, SGS
• Voltage: 380V
• Structure: Horizontal
• Installation Nmethod: Vertical
• Operation Ntype: Automatic
• Dust Collecting Method: Wet
• Medium Material: Water
• Type: Water
• Transport Package: Wooden Package
• Specification: BM-ZP-1
• Trademark: Long Yuan Bai Hong
• Origin: Qingdao, China
• HS Code: 8421399000
• Production Capacity: 60

Product Description

Company Profile

   Qingdao Longyuan Baihong Machinery Equipment Co., Ltd. has taken the responsibility of recycling waste resources and creating a green ecological environment. In the continuous technological breakthroughs, our company and Qingdao University of Science and Technology have jointly established a laboratory and jointly developed waste tire pyrolysis carbon black equipment realized the intelligentization of Industry 4.0, and the factory changed from a large number of manual operations to automated production. Our company mainly produces fully continuous waste tires, waste rubber, waste plastics, and sludge pyrolysis plant. At the same time, our company integrates front-end treatment, mid-end pyrolysis plant and back-end carbon black grinding and granulation. The production chain has achieved low energy consumption, full intelligence, and also achieved zero emissions, zero pollution, and zero residue. It has truly achieved the reuse of intelligent green environmental protection resources through pyrolysis of waste tires.

Product details

The tire fragments are transported to the micro-negative pressure continuous pyrolysis system through the conveyor belt and other series for pyrolysis. In the reaction system, the rapid pyrolysis reaction under the vacuum condition of the gas temperature of 450-550ºC is carried out to generate pyrolysis oil, carbon black, Pyrolysis steel wire and combustible gas.
After passing through the oil and gas separation and recovery device, the combustible gas enters the hot blast stove for combustion, providing reaction heat for the entire production system and achieving energy self-sufficiency.
After the high-temperature oil and gas are cooled into a liquid state by the spray condensation system, they pass through the oil and gas separation and recovery device, and finally enter the oil tank for storage.
The carbon black and pyrolysis steel wire are first recovered by cooling devices such as screw conveyors, and the recovered carbon black and steel wires are stored in storage tanks. Later, the carbon black and pyrolysis steel wires can be separated by magnetic separation and other devices. Of recycling.
There must be no leakage in the connection between all the connection pipes and the connection between the connection pipe and the stand-alone equipment to ensure complete sealing.

Equipment advantages:
1)Zero pollution, zero emissions, zero residue, environment friendly waste resources recycling equipment. 

2)The exhaust gases emitted are in compliance with EEA and EPA standards. 

3)The professional hot gas sealing technology and explosion-proof device ensure the safe operation of the equipment,Fully intelligent control improves the efficiency of continuous pyrolysis.At present,can reach 8-12T per pyrolysis, Each pyrolysis can reach 8-12T, and can be consumed 2-3 times in one day.

No	Working Item	Semi Continuous pyrolysis plant
1	Model		BH-SC10	BH-SC15	BH-SC20
2	Raw Material		Waste tires, waste rubber, waste plastic, waste acrylic, sludge, household garbage
3	24-hour Capacity	T	10	15	20
4	24-hour oil production	T	4.4	6.5	8.8
5	Heating Method		Direct heating	Direct heating	Direct heating
6	Working Pressure		normal pressures	normal pressures	normal pressures
7	Cooling Method		water-cooling	water-cooling	water-cooling
8	Water consumption	T/h	6	10	15
9	Noise	DB(A)	≤85	≤85	≤85
10	Total weight	T	22	28	32
11	Floor space	m	33*15*5	33*15*5	35*15*5

Details Images

1. The Raw Material For Pyrolysis Machine 2.The available fuel for pyrolysis processing

NO.	Fuel
1	Oil(fuel oil, tyre oil, heavy oil etc..)
2	Natural gas
3	Coal
4	Firewood
5	Carbon black pellet

3. End product percentage and useage

NO.	Name	Percentage	Usage
1	Tyre oil	45%	* can be sold directly. * make diesel and gasoline by use oil distillation machine. * can be as fuel.
2	Carbon black	30%	* can be sold directly. * make fine carbon by use carbon black refining machine. * make pellet by use carbon make pellet machine.
3	Steel wire	15%	* can be sold directly. * make steel bloom by use hydraulic press-packing
4	Oil gas	10%	* can be as fuel burn by use gas burn system (pyrolysis machine included) *extra gas also be storage as fuel for other heating.

Our Advantages

1. Security:
a: Adopting automatic submerged-arc welding technology

b: All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the
welding shape.

c: Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.

d: Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming
system.
2. Environmental-friendly:
a: Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke

b: Smell during operation: Fully enclosed during the operation

c: Water pollution: No pollution at all.

d: Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold
directly with its value.

Why Choose Us

Our service
1.Quality warranty period: One year warranty for the main reactor of pyrolysis machines
and lifetime maintenance for complete set of machines.
2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's
workers on operation, maintenance, etc.
3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.
4. For the damage caused by the users, our company provides the parts and accessories with cost price.
5. Our factory supplies the wearing parts with the cost price to clients.