Reliable Fully Continuous Waste Tyre/Plastic Recycling Pyrolysis Plant

• Customization: Available
• After-sales Service: We Provide Instructions
• Warranty: 1 Year
• Model NO.: 40T
• Service Life: ≥15 Years
• Certification: CE, ISO
• Voltage: 380V
• Structure: Horizontal
• Weight of Plant: 80t
• Materials: Waste Tireswaste Rubber, Waste Plastic, Waste Age
• Cooling Mode: Water Cooling
• Cooling Water of Pumps: 10t/H
• Rotationl Speed(Rpm): 0.4r/Min
• Pyrolysis: 40tons Per Day
• Oil: Heavy Oil
• Carbon Black: Pyrolysis Waste Tire
• Pyrolysis Reactor: Customized
• Tire: Wasted
• Tyre: Waste Car Tire/Truck Tire/OTR Tire
• Fuel Oil: Waste Tyre Pyrolysis
• Steel Wire: Pyroysis
• Syngas: Waste Tire Pyrolysis
• Pyrolysis Temperature: 450-550
• Transport Package: Suit for Sea Package
• Specification: 40*12*4m
• Trademark: Longyuan Baihong
• Origin: Qingdao Shandong
• HS Code: 8419409090
• Production Capacity: 40t/Day

Product Description

Company Profile

Qingdao Longyuan Baihong Machinery Equipment Co., Ltd. specialize in manufacturing crushing equipment, pyrolysis equipment, and environmental protection equipment. Our company integrates European and American design philosophies with advanced technologies, investing substantial resources in R&D of innovative technologies and  new products, achieving excellent results and acquiring multiple national invention patents. Certified with ISO9001 and SGS international third-party certifications, we operate as a full-industry-chain service provider offering integrated solutions including design, manufacturing, installation and commissioning, technical training, and after-sales services. The pyrolysis plant can truly achieve comprehensive utilization of waste rubber, accomplishing intelligent green resource regeneration and environmental protection.

Product Description

Fully continuous waste tire pyrolysis plant includes waste tire pretreatment system, continuous pyrolysis system with continuous feeding and discharge system controled by PLC system. The main part is the continuous pyrolysis system. Continuous waste tire pyrolysis plant is for processing waste tires into fuel oil and carbon black for recycle use. Due to continuous feeding and discharge system, the continuous waste tire pyrolysis plant can keep working without stop, thus to save energy and time. Also PLC control system makes much less labour cost.
Working process of fully continuous waste tire pyrolysis plant:
To keep continuous feeding and discharge system, it requires the waste tires should be in small size. So before continuous pyrolysis process, the waste tires should be shredded into small pieces. And to avoid the steel wire mix with carbon black after pyrolysis process which is difficult to separate, it's better to remove the steel wire from waste tires at first. As for detailed process, please check as below:
Collect waste tires:
All kinds of waste tires are available, from small car tires to big OTR tires.
Remove steel wire:
Use a steel wire pulling machine to pull out the steel wire from waste tires. The machine is operated automatically, which only needs one work for operation.
Shred tires:
Use a specialized tire shredder to process big whole tires into 3-5cm small pieces for easy feeding. The tire shredder is a single and fully automatic shredding system, which can be directly connected to the feeding system of the continuous pyrolysis plant, without any transfer process.
Continuous pyrolysis process:
Shredded tires go into the continuous waste tire pyrolysis plant, will firstly go through a mutiple pyrolysis reactor system to be pyrolyzed into oil gas. And oil gas will be cooling down to liquid oil through the cooling system. The residues (carbon black) will be pushed by continuous feeding system to the carbon black discharge system for discharge.

Brief Introduction:
 

Product Name	Continuous Waste Tyre Pyrolysis Plant
Function	Recycle Waste tire/waste plastic/waste oil sludge to get fuel oil, carbon black and steel wire
Capacity	20-50TPD
Reactor Material	Q345R, Alloy Steel, Stainless Steel
Heating Fuel	Pyrolysis Oil, Natural Gas, Electricity, Coal, Firewood, etc.
Labor Qty Require	2-4 Persons for per set machine, more machine, fewer labors

The features of waste tire pyrolysis plant:

1. The complete set of waste tire pyrolysis plant produces no smoke and smell with favorable effects of environmental protection.

2. The pressure release device operates through water circulation, which greatly improves the security of the system.

3. The release of pressure during the production dramatically increases the output within certain time and meanwhile improves the quality of oil.

4. The heating system adopts hot air heating technology, which improves the safety performance and heating efficiency. And the syn-gas produced in the process can be recycled to heat reactor to save operation cost.

5. High efficiency fuel gas heating system. When the heated gas reaches 150 during pyrolysis process, a large amount of gas will be generated.
 

Product Parameters

No	Specification	Fully continuous waste tyre/plastic/rubber prolysis plant
1	Model	BH-FC30	BH-FC40	BH-FC50	BH-FC60
2	Working type	Fully continuous	Fully continuous	Fully continuous	Fully continuous
3	Raw Material	Waste tires,waste rubber,waste plastic,waste acrylic,oily sludge
4	24 hour handling capacity	30T	40T	50T	60T
5	24 hour oil production	14T	18T	22T	27T
6	Heating way	Directly heating	Directly heating	Directly heating	Directly heating
7	Working pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure
8	Cooling way	Water cooling	Water cooling	Water cooling	Water cooling
9	Water consumption	10T/H	12T/H	16T/H	20T/H
10	Noise	≤85DB(A)	≤85DB(A)	≤85DB(A)	≤85DB(A)
11	Total weight	60T	68T	75T	80T
12	Area	47*10*9M	53*10*9M	55*10*9M	58*10*9M

 

Detailed Photos

Picture of Reactor

Final Products:

Item	Percentage	Usage
Fuel Oil	40-45%	1. Used as fuel in industry such as steel&iron factories, chemical industry or hotels and restaurants. 2. Used for heavy oil generators to get electricity. 3. Used for distillation.
Crude Carbon Black	About 30-35%	1. Used for construction bricks or make into briquette. 2. Deep-processed to N330, N660, N774 or color carbon black.
Steel	12-15%	Sold or reprocessed.
Sync Gas	About 3-5%	1. Recycled and used during process as fuel. 2. Compressed into liquid gas, used as fuel or to generate electricity.

 

Advantages:

Environment Friendly:
The pyrolysis process significantly reduces the volume of waste tires, minimizing landfill use and environmental pollution.

Efficiency:
Advanced pyrolysis technology ensures maximum recovery of valuable materials from waste tires.

Versatile Applications:
The products obtained can be used in various industries, including energy, manufacturing, and construction.

Customizable Process:
The pyrolysis process can be tailored to optimize the yield of specific products based on market demand.

Workshop

Certifications

Packaging & Shipping

Our Customers:
Our Service:

1.Quality warranty period: One year warranty for the main reactor of pyrolysis machines and lifetime maintenance for complete set of machines.
2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.

3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.

4. For the damage caused by the users, our company provides the parts and accessories with cost price.

5. Our factory supplies the wearing parts with the cost price to clients.