Practical Fully Continuous Waste Tire/Plastic Recycling Pyrolysis Plant

• Customization: Available
• After-sales Service: We Provide Instructions
• Warranty: 1 Year
• Model NO.: 20T
• Service Life: ≥15 Years
• Certification: CE, ISO
• Voltage: 380V
• Structure: Horizontal
• Weight of Plant: 80t
• Materials: Waste Tireswaste Rubber, Waste Plastic, Waste Age
• Cooling Mode: Water Cooling
• Cooling Water of Pumps: 10t/H
• Rotationl Speed(Rpm): 0.4r/Min
• Pyrolysis: 20tons Per Day
• Oil: Heavy Oil
• Carbon Black: Pyrolysis Waste Tire
• Pyrolysis Reactor: Customized
• Tire: Wasted
• Tyre: Waste Car Tire/Truck Tire/OTR Tire
• Fuel Oil: Waste Tyre Pyrolysis
• Steel Wire: Pyroysis
• Syngas: Waste Tire Pyrolysis
• Pyrolysis Temperature: 450-550
• Transport Package: Suit for Sea Package
• Specification: 40*12*4m
• Trademark: Longyuan Baihong
• Origin: Qingdao Shandong
• HS Code: 8419409090
• Production Capacity: 20t/Day

Product Description

Company Profile

Qingdao Longyuan Baihong Machinery Equipment Co., Ltd. specialize in manufacturing crushing equipment, pyrolysis equipment, and environmental protection equipment. Our company integrates European and American design philosophies with advanced technologies, investing substantial resources in R&D of innovative technologies and  new products, achieving excellent results and acquiring multiple national invention patents. Certified with ISO9001 and SGS international third-party certifications, we operate as a full-industry-chain service provider offering integrated solutions including design, manufacturing, installation and commissioning, technical training, and after-sales services. The pyrolysis plant can truly achieve comprehensive utilization of waste rubber, accomplishing intelligent green resource regeneration and environmental protection.

Product Description

 

Pyrolysis is a thermochemical decomposition process that occurs at high temperatures in the absence of oxygen. It is used to break down organic materials, such as rubber, plastics, tires and other carbon-based substances, into simpler molecules, resulting in the production of various useful materials.
During pyrolysis, the material is heated to temperatures typically between 300°C and 900°C. The heat causes the material to decompose chemically without combustion.
 

Brief Introduction: 
 

Product Name	Continuous Waste Tyre Pyrolysis Plant
Function	Recycle Waste tire/waste plastic/waste oil sludge to get fuel oil, carbon black and steel wire
Capacity	30-60TPD
Reactor Material	Q345R, Alloy Steel, Stainless Steel
Heating Fuel	Pyrolysis Oil, Natural Gas, Electricity, Coal, Firewood, etc.
Labor Qty Require	2-4 Persons for per set machine, more machine, fewer labors

Product Parameters

 

No	Specification	Fully continuous waste tyre/plastic/rubber prolysis plant
1	Model	BH-FC20	BH-FC40	BH-FC50	BH-FC60
2	Working type	Fully continuous	Fully continuous	Fully continuous	Fully continuous
3	Raw Material	Waste tires,waste rubber,waste plastic,waste acrylic,oily sludge
4	24 hour handling capacity	20T	40T	50T	60T
5	24 hour oil production	12T	18T	22T	27T
6	Heating way	Directly heating	Directly heating	Directly heating	Directly heating
7	Working pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure
8	Cooling way	Water cooling	Water cooling	Water cooling	Water cooling
9	Water consumption	10T/H	12T/H	16T/H	20T/H
10	Noise	≤85DB(A)	≤85DB(A)	≤85DB(A)	≤85DB(A)
11	Total weight	60T	68T	75T	80T
12	Area	47*10*9M	53*10*9M	55*10*9M	58*10*9M

Waste tire pyrolysis plant is designed to break down used tires into valuable products through a thermal decomposition process.
Here's a brief overview of its working principle:
Feeding:
The process begins with the input of waste tires into the pyrolysis reactor. The tires need to be shredded into particles.
Heating:
The reactor is then heated to high temperatures (typically between 300°C and 700°C) in the absence of oxygen. This prevents combustion and facilitates the thermal degradation of the tires.
Pyrolysis Process:
As the temperature increases, the complex hydrocarbon molecules in the rubber split apart. This process produces various byproducts, including pyrolysis oil, carbon black, steel wire and sync gas.
Cooling and Collection:
After the pyrolysis process, the gases are cooled through a cooling system, condensing them into liquid oil. The solid carbon black and residual steel are collected separately.
Final Output:
The equipment yields four primary products:

Item	Percentage	Usage
Fuel Oil	40-45%	1. Used as fuel in Industrial such as steel&iron factories, chemical industrial or hotels and restaurants. 2. Used for heavy oil generators to get electricity. 3. Used for distillation.
Crude Carbon Black	About 30-35%	1. Used for construction bricks or make into briquette; 2. Deep-processed to N330, N660, N774 or color carbon black.
Steel	12-15%	Sold or reprocessed.
Sync Gas	About 3-5%	1. Recycled and used during process as fuel. 2. Compressed into liquid gas, used as fuel or to generate electricity.

The advantages of Fully Continuous Waste Tire Recycling Pyrolysis Plant:

Fully automatic
The plant is controlled by PLC system with automatic feeding and discharging system, which can be operated by only 1-2 workers, saving manpower for customers. And its automatic operation is more precise to make the waste tires completely pyrolysis so as to get high oil output. 

Continuous operation 
The plant adopts internal rotating method, which can achieve the real sense of continuous process.
Longer working life
The service life of fully continuous waste tires recycling pyrolysis plant will be extended to 6~8 years. During the continuous pyrolysis process, the reactor is heated by indirect hot air heating, which will not damage it so much, thus to keep long usage life of the reactor.
Safety 
Our pyrolysis reactor adopts auto welding technology to guarantee the quality of welding seam and avoid cracking. Then we use x-ray detection to ensure all the parts of the machine for welding seam. We also use vacuum system to prevent oil gas back to reactor causing accident. The plant is also equipped with safety devices, such as alarm for over temperature and pressure, auto pressure releasing system, extra gas recycling system and fire fighting device in case of danger.
Environment-friendly 
There is well sealed conveyor and every other junction part preventing gas leak, dust and bad smell. And dedusting system purifies the flue gas and dust from combustion furnace, ensuring no secondary pollution while processing waste tires.

Detailed Photos

 

Picture of Reactor

Final Products:

Workshop:

Certifications

 

Our Customers

Our Service:

1.Quality warranty period:
One year warranty for the main reactor of pyrolysis machines and lifetime maintenance for complete set of machines.
2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.

3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.

4. For the damage caused by the users, our company provides the parts and accessories with cost price.

5. Our factory supplies the wearing parts with the cost price to clients.