Hot Demand Fully Continuous Waste Tyre/Plastic Recycling Pyrolysis Plant

• Customization: Available
• After-sales Service: We Provide Instructions
• Warranty: 1 Year
• Model NO.: 40T
• Service Life: ≥15 Years
• Certification: CE, ISO
• Voltage: 380V
• Structure: Horizontal
• Weight of Plant: 80t
• Materials: Waste Tireswaste Rubber, Waste Plastic, Waste Age
• Cooling Mode: Water Cooling
• Cooling Water of Pumps: 10t/H
• Rotationl Speed(Rpm): 0.4r/Min
• Pyrolysis: 40tons Per Day
• Oil: Heavy Oil
• Carbon Black: Pyrolysis Waste Tire
• Pyrolysis Reactor: Customized
• Tire: Wasted
• Tyre: Waste Car Tire/Truck Tire/OTR Tire
• Fuel Oil: Waste Tyre Pyrolysis
• Steel Wire: Pyroysis
• Syngas: Waste Tire Pyrolysis
• Pyrolysis Temperature: 450-550
• Transport Package: Suit for Sea Package
• Specification: 40*12*4m
• Trademark: Longyuan Baihong
• Origin: Qingdao Shandong
• HS Code: 8419409090
• Production Capacity: 40t/Day

Product Description

Company Profile

Qingdao Longyuan Baihong Machinery Equipment Co., Ltd. specialize in manufacturing crushing equipment, pyrolysis equipment, and environmental protection equipment. Our company integrates European and American design philosophies with advanced technologies, investing substantial resources in R&D of innovative technologies and  new products, achieving excellent results and acquiring multiple national invention patents. Certified with ISO9001 and SGS international third-party certifications, we operate as a full-industry-chain service provider offering integrated solutions including design, manufacturing, installation and commissioning, technical training, and after-sales services. The pyrolysis plant can truly achieve comprehensive utilization of waste rubber, accomplishing intelligent green resource regeneration and environmental protection.

Product Description

 

Pyrolysis is the thermal decomposition of materials at elevated temperatures in an inert atmosphere. It involves a change of chemical composition and is irreversible. Waste tires and plastics treated by pyrolysis will generate products: Fuel oil, carbon black, each product have the value and has the possibilities to be reprocessed to be alternative energy and raw materials.

In addition, the pyrolysis equipment can not only treat waste tires, but also waste rubber and plastics, and extract recycled fuel oil and carbon black, thus realising the resource utilization. Meanwhile, fuel oils produced from different raw materials have different densities, colours and combustion values. What's more, the pyrolysis equipment is equipped with multiple safety devices in the production process to ensure safety production.


Brief Introduction:
 

Product Name	Continuous Waste Tyre Pyrolysis Plant
Function	Recycle Waste tire/waste plastic/waste oil sludge to get fuel oil, carbon black and steel wire
Capacity	20-50TPD
Reactor Material	Q345R, Alloy Steel, Stainless Steel
Heating Fuel	Pyrolysis Oil, Natural Gas, Electricity, Coal, Firewood, etc.
Labor Qty Require	2-4 Persons for per set machine, more machine, fewer labors

 

Product Parameters

No	Specification	Fully continuous waste tyre/plastic/rubber prolysis plant
1	Model	BH-FC30	BH-FC40	BH-FC50	BH-FC60
2	Working type	Fully continuous	Fully continuous	Fully continuous	Fully continuous
3	Raw Material	Waste tires,waste rubber,waste plastic,waste acrylic,oily sludge
4	24 hour handling capacity	30T	40T	50T	60T
5	24 hour oil production	14T	18T	22T	27T
6	Heating way	Directly heating	Directly heating	Directly heating	Directly heating
7	Working pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure	Ordinary pressure
8	Cooling way	Water cooling	Water cooling	Water cooling	Water cooling
9	Water consumption	10T/H	12T/H	16T/H	20T/H
10	Noise	≤85DB(A)	≤85DB(A)	≤85DB(A)	≤85DB(A)
11	Total weight	60T	68T	75T	80T
12	Area	47*10*9M	53*10*9M	55*10*9M	58*10*9M

 

Flow Chart:

Detailed Photos

Picture of Reactor

Final Products:

Item	Percentage	Usage
Fuel Oil	40-45%	1. Used as fuel in Industrial such as steel&iron factories, chemical industrial or hotels and restaurants. 2. Used for heavy oil generators to get electricity. 3. Used for distillation.
Crude Carbon Black	About 30-35%	1. Used for construction bricks or make into briquette; 2. Deep-processed to N330, N660, N774 or color carbon black.
Steel	12-15%	Sold or reprocessed.
Sync Gas	About 3-5%	1. Recycled and used during process as fuel. 2. Compressed into liquid gas, used as fuel or to generate electricity.

 

Applications:

Pyrolysis Oil :

1.Can be used directly in the heavy oil generator to get electricity.

2.Part of it can be used back to pyrolysis machine for heating the reactor.

3.Can be sold directly, widely used in ceramic factory, cement factory, steel factory, hotels, etc.

4.Can be refined to be non-standard diesel, can be used in the diesel generator, boat, and other heavy duty low speed diesel engines.

Carbon Black : 

1.Can be pressed to be briquettes and used as fuel.

2.Can be used to produce rubbers pads , rubber belt , soles, etc.

3.Can be further reprocessed to be higher quality, and used as fortifier and filler of plastic and rubber industry or as color master batch.

Steel Wires : 
Can be sold directly to steel factory.

Non-condensable Gas :
Will be recycled to the furnace for heating the reactor.


Our Advantages:
 

1.The pyrolysis plant is fully automatic continuous horizontal rotation.

2. The degree of mechanization is high.

3. The pyrolysis plant is adapt to a wide range of raw materials, such as truck tires,SUV tires, OTR tires etc.

4. The pyrolysis plant has a powerful desulfurization function of atomizing dust removal and vortex dust removal, and the dust treatment in line with the national advanced environmental protection requirements.

5. After secondary catalysis of pyrolysis and filtration, the quality of pyrolysis oil is improved and can be directly sold as commodity.

6. With compacting structure, small floor space, high temperature spray evaporation, low temperature immersion, the pyrolysis plant is easy to clean and has good cooling effect. Under normal circumstances it does not need to use water cooling tower.

Workshop

Certifications

Packaging & Shipping

Our Customers:

Our Service:

1.Quality warranty period: One year warranty for the main reactor of pyrolysis machines and lifetime maintenance for complete set of machines.
2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.

3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.

4. For the damage caused by the users, our company provides the parts and accessories with cost price.

5. Our factory supplies the wearing parts with the cost price to clients.